30 Jan 2017

HANKOOK VTC-30/40E machine unloaded, shifted to the installation site and assembled

In the period from 9 JAN 2017 to 30 JAN 2017, our Company (100 TONN MONTAZH) unloaded the HANKOOK VTC-30/40E machine (South Korea) from vehicles, shifted it to the installation site and performed its SKD assembly. A 125-tonne-capacity hydraulic gantry system GP 125 was used for SKD assembly. The heaviest part of the machine, i.e. its body, is 24 tonnes. Tipping of the columns into vertical position in confined space of the workshop was the most complicated operation.
The works were accomplished in due time.

30 Jan 2017

Machining centres set to final position

In January 2017, our Company (100 TONN MONTAZH) accomplished installation works setting two MAG HÜLLER HILLE machining centres (FFG Werke-Drehmaschinen Concern, Germany) to final position within the premises of the Yaroslavsky electric machine-building plant. The vehicle with the machinery was too high for a low flyover in front of the workshop, so it was decided to carry out complex rigging operations with heavy (up to 29 tonnes) parts of the machinery before installation works. Preparation of the machinery for installation was a rather difficult task as the weather was extremely cold (up to minus 29 °С) during the New Year holidays. Good work planning and proper actions of the installation workers allowed us to relocate the machinery to the installation site quickly and accurately. Marking, anchoring and setting the machining centres to final position were performed under normal conditions and in due time.

27 Jan 2017

МНЛЗ-3 steel-casting machine undergone SKD assembly in Magnitogorsk

In the period from December 2016 to January 2017, our Company (100 TONN MONTAZH) performed site assembly of МНЛЗ-3 steel-casting machine (manufactured by NKMZ (PAO, Ukraine) in the oxygen-converter workshop for Magnitogorsk Metallurgical Company (MMK, OAO). This steel-casting machine manufactured by NKMZ (PAO) was purchased by MMK (OAO) to meet own needs, therefore, it attracted additional attention from technical and production service departments of the plant. Our experienced specialists supervised the works, so that they were accomplished in due time with the use of high-precision tools and special installation machinery. Gantry system was also used for operations, which assured joining all the parts of the machine with required tolerances. The steel-casting machine was assembled ahead of the originally approved schedule with due regard to the requirements set forth by the OEM.

19 Jan 2017

5 sections of charging and receiving roller tables of Hot mill 2000 replaced in Magnitogorsk

In January 2017, our Company (100 TONN MONTAZH) disassembled the foundations and installed 5 sections of the charging and receiving roller tables of Hot mill 2000 in slitting lines shop (LPTS-10) for MMK (Magnitogorsk Metallurgical Company, OAO). Our specialists worked 24 hours a day during scheduled repairs of metallurgical equipment in the LPTS-10 shop. All necessary resources (workers and equipment) were mobilized at the work site prior to starting the works. Our specialists faced different challenges during disassembly of the roller tables, unforeseen time expenditures during disassembly of the foundations and other subtleties while working 24 hours a day under continuous control from the Customer. Generally, the works were accomplished with high quality. Hot mill 2000 machinery has been successfully set to work in the LPTS-10 shop.

19 Jan 2017

Foundation dismantled and Hot mill 2000 charging and receiving roller tables installed in Magnitogorsk, Chelyabinskaya Oblast

In January 2017, our Company (100 TONN MONTAZH) dismantled the foundations, relocated and installed 5 sections of the Hot mill 2000 charging and receiving roller tables in slitting lines shop (LPTS-10) for MMK (Magnitogorsk Metallurgical Company, OAO). Our specialists worked 24 hours a day during scheduled repairs of metallurgical machinery in the LPTS-10 shop. All necessary resources (workers and equipment) were mobilized at the work site prior to starting the works. Our specialists faced certain difficulties while dismantling the roller tables and foundations working 24 hours a day. Their qualification allowed them to accomplish the works with high quality. The Hot mill 2000 machinery was successfully set to work in the LPTS-10 shop.

19 Dec 2016

Simple action single point press unloaded, relocated and installed in Tikhvin, Leningradskaya Oblast

In December 2016, our Company (100 TONN MONTAZH) unloaded a 25-ton КИ 2134 simple action single point press from the railway compartment, relocated and installed it. These works were performed for Tikhvin Freight Car Building Plant. The press was lifted with GP 125 hydraulic gantry system. Then it was placed on a vehicle dolly and shifted to a foundation prepared in advance. The works were rather difficult for execution due to a big distance and bad condition of the intrashop roads between the unloading and installation sites. However, high skills of our specialists allowed them to accomplish the works with pinpoint accuracy in due time prescribed by the Customer.

08 Dec 2016

Persico press installed in Moscow

Italian company Persico S.P.A. was chosen by Nanotechnology Centre of Composites (NCC, Moscow) as a supplier of a new hydraulic press with impressive performance features (according to the opinion of the NCC specialists). Our mission was to install this machine. Limited height of the ceilings of the NCC building complicated the works as it did not allow implementing the standard press assembly sequence recommended by Persico. We developed our own Work Production Plan that took into account specific features of the press, limitations due to specifics of the building, as well as capacities of our machinery. Our specialists successfully solved the task, and on December 16 the installation supervisors started testing the press. Total mass of the press is 344 tonnes, maximum weight of one part is 75 tonnes.

07 Dec 2016

Primavera mixer installed in Yekaterinburg

In the period from May to December 2016, our Company (100 TONN MONTAZH) installed Primavera mixer for Unilever Russia (OOO, production site of Concern Kalina). This machinery is a complex energy-consuming assembly for preparation of required mixtures for the production of cosmetics. All possible engineering resources and skills of our Company’s specialists were involved in the installation works in conditions of an operating plant. The works were complicated by special requirements set forth for occupational safety and ecology. The implementation of this project required complicated installation operations in compliance with the OEM recommendations. Introduction of the mixer into existing technological process also turned out to cause some problems. Despite certain problems and thanks to the assistance of installation supervisors, the machinery was successfully installed inside an operating workshop.

29 Nov 2016

HOSOKAWA ALPINE AG five-layer extrusion and blown film line dismantled, loaded and installed in Mexico

In the period from 4 AUG to 1 SEP 2016, our Company on request from Teknova dismantled and loaded onto the vehicles HOSOKAWA ALPINE AG five-layer extrusion and blown film line.
It was dismantled in confined space of an operating plant. At a 15-meter height the specialists had to dismantle the roof first, which complicated the works. At the same time, they had to preserve roof slabs.
The use of a gantry system allowed us to accomplish the works within approved schedule. On completion of dismantling of some part of the machinery, it was packed and loaded into the containers for further dispatch to Mexico. The line was then assembled and set to work in Mexico, Culiacán city.

11 Nov 2016

SMART-PEEL RAUTE 5 ft peeling line installed in Verkhnyay Sinyachikha (Sverdlovskaya Oblast)

In the period from June to November 2016, our Company installed SMART-PEEL RAUTE 5 ft peeling line for SVEZA Verkhnaya Sinyachikha Company. This is a complex machine for peeling logs during plywood production. To install the machine at an operating plant, our specialists applied unique techniques of rigging the peeling line elements, including those that were developed specifically for this case as this line crossed two operating conveyors. The implementation of this project required complicated installation operations in compliance with the OEM recommendations. Introduction of this line into existing technological process also turned out to cause some problems. The works were successfully accomplished due to the use of modern rigging and proper engineering evaluation. SMART-PEEL RAUTE 5 ft peeling line has already been set to work.