In September 2016, our Company (100 TONN MONTAZH) relocated and installed heavy parts of ЕМС12500 and FET400 presses for Kazan Helicopters (PAO). To implement this project, a special rigging trolley and a gantry system were used for installation of the machinery in confined space of an operating plant. The OEM representatives set forth special requirements for installation of the machinery, which complicated the works when positioning its parts. Our specialists successfully accomplished the works and the machinery was set to work.
In September 2016, our Company (100 TONN MONTAZH) installed some parts of TRIMILL machining centre at Aerokomposit in Ulyanovsk.
GP-60 hydraulic gantry system was used for lifting and installation of the machining centre components.
In August 2015 our Company completed SKD assembly of hydraulic drawing press Schuler (Germany) within the premises of one of the aerospace plants in Samarskaya Oblast.
Hydraulic gantry system GP1100 and a turntable were used for operations. Maximum weight of one unit was equal to 140 tonnes, lifting height – 13 m. This press is unique. It was designed and manufactured by Schuler company for the first time ever.
Within the period from July 23 to August 25, 2015 our specialists assembled ВТС-2000АТС vertical boring mill within the premises of one of the aerospace factories. Installation works were performed within the premises of an operating plant. The heaviest detail of the mill is 23 tonnes. A 125-tonne-capacity gantry system and a 450-tonne-capacity hydraulic turntable were used during the operations.
In March 2013 for the customer Smolenskij aviatsionnij zavod, OJSC, 100tonn-service engineers executed handling works during repairing of press Siempelkamp (Germany). The following works were accomplished: dismantling and mounting of container (50tons), table (49tons) and two inner cylinders (pistons) (18tons each). The total weight of equipment in work was 135tons.
In July 2012 engineers from company 100tonn-service mounted the base frame of press FEL 2x500T, produced by ACB (France).The works were executed in Ulyanovsk at Aviastar-SP, CJSC.
The base frame (weight 81 tons) was shifted for 3 meters and placed in the pit 2 meters deep. All the works were accomplished within one day.
In July 2012 company 100tonn-service assisted in mounting of milling machine SHW-UFZ6 at Kazan helicopter plant, OJSC.
The following works were executed: relocation and assembling of turn table, column and clamping plate (including 90 degrees horizontal turning). All the works were accomplished within the contract terms.
In March 2012 the company 100 tonn – service performed unloading and installation of SCHOLZ autoclave and receiver on foundations at the production site of JSC Kumertau Aircraft Production Enterprise (Republic of Bashkortostan, city of Kumertau).
JSC KymAPE produces high-tech helicopters for different applications, and is one of the leading enterprises of the Russian Federation with developed infrastructure.