30 Jan 2017

HANKOOK VTC-30/40E machine unloaded, shifted to the installation site and assembled

In the period from 9 JAN 2017 to 30 JAN 2017, our Company (100 TONN MONTAZH) unloaded the HANKOOK VTC-30/40E machine (South Korea) from vehicles, shifted it to the installation site and performed its SKD assembly. A 125-tonne-capacity hydraulic gantry system GP 125 was used for SKD assembly. The heaviest part of the machine, i.e. its body, is 24 tonnes. Tipping of the columns into vertical position in confined space of the workshop was the most complicated operation.
The works were accomplished in due time.

29 Dec 2016

TR-24 cyclotron elements relocated and set to final position in Yekaterinburg

In the period from 25 DEC to 29 DEC 2016, on request from Innovative Implementation Centre of Irradiation Sterilization (being part of higher educational institution Ural Federal University) within the framework of the Nuclear Medicine Centre construction project, our Company (100 TONN MONTAZH) relocated the TR-24 cyclotron elements from the temporary storage warehouse to the installation site. The machinery from 500 kg to 25 tonnes was relocated to the installation site at different heights (from 0 to +6.0) with the use of a telescopic forklift and labour saving tools. This allowed us to carry out all the works inside rather small premises of the University.

25 Dec 2016

Machinery lifted at Voronezh Cable Plant

In January 2017, our Company (100 TONN MONTAZH) lifted and secured a cage (14 tonnes, 6 meters long) in confined space of an operating cable plant. The aim of the works was service repairs of the Customer’s machinery by the representatives of the French supplier. On completion of the works, the cage was installed back to its place within four hours after the Customer’s call. We used the smallest 60-tonne-capacity gantry system for these works. In 2015 our Company performed similar works for POURTIER S.A.S., Ltd.

07 Dec 2016

Primavera mixer installed in Yekaterinburg

In the period from May to December 2016, our Company (100 TONN MONTAZH) installed Primavera mixer for Unilever Russia (OOO, production site of Concern Kalina). This machinery is a complex energy-consuming assembly for preparation of required mixtures for the production of cosmetics. All possible engineering resources and skills of our Company’s specialists were involved in the installation works in conditions of an operating plant. The works were complicated by special requirements set forth for occupational safety and ecology. The implementation of this project required complicated installation operations in compliance with the OEM recommendations. Introduction of the mixer into existing technological process also turned out to cause some problems. Despite certain problems and thanks to the assistance of installation supervisors, the machinery was successfully installed inside an operating workshop.

29 Nov 2016

HOSOKAWA ALPINE AG five-layer extrusion and blown film line dismantled, loaded and installed in Mexico

In the period from 4 AUG to 1 SEP 2016, our Company on request from Teknova dismantled and loaded onto the vehicles HOSOKAWA ALPINE AG five-layer extrusion and blown film line.
It was dismantled in confined space of an operating plant. At a 15-meter height the specialists had to dismantle the roof first, which complicated the works. At the same time, they had to preserve roof slabs.
The use of a gantry system allowed us to accomplish the works within approved schedule. On completion of dismantling of some part of the machinery, it was packed and loaded into the containers for further dispatch to Mexico. The line was then assembled and set to work in Mexico, Culiacán city.

06 Oct 2016

Machinery for Ozon Farm Company relocated

Our Company (100 TONN MONTAZH) lifted and relocated the machinery to the first and second floors at a new Ozon Farm Company in special economic zone Togliatti. A special installation platform was designed and manufactured to lift the boxes with the machinery to the second floor. The works were accomplished with adherence to all required standards and regulations of safe work practices.

26 Aug 2016

TR-24 cyclotron Vat Pak heat exchanger relocated and set to final position in Yekaterinburg

On August 26, 2016, our Company (100 TONN MONTAZH) on request from Innovative Implementation Centre of Irradiation Sterilization (being part of higher educational institution Ural Federal University) relocated Vat Pak heat exchanger for TR-24 cyclotron and set it to final position. All the operations were accomplished in a matter of few hours due to preliminary discussions and high qualification of our specialists.

23 Jul 2016

Two plants producing components for LG and SAMSUNG plants relocated to new sites

In the period from May, 10 to July 23, 2016, our Company (100 TONN MONTAZH) on request from D.A. Rus (OOO) dismantled, relocated and installed machinery for production of components for LG and SAMSUNG plants to new sites. The works were fulfilled in two stages.

The first stage (May, 10 to May 17, 2016) included dismantling of 11 automatic molding machines, their package and loading into containers for further dispatch to Vietnam. The works were performed within the premises of LG plant in Dorokhovo, Moskovskaya Oblast. The works were carried out in the shortest possible time.

Within the second stage from June 10 to July 23, 2016 our specialists on request from D.A. Rus (OOO) dismantled, packed, relocated and installed the machinery at a new site. 12 automatic molding machines were relocated to a new site (Vorsino, Kaluzhskaya Oblast) from the LG plant premises. Industrial rubber components production workshop (25 pieces of machinery) and automatic molding machines workshop (9 pieces of machinery) were relocated to a new site. Besides, auxiliary machinery from both workshops was also dismantled, relocated and installed at a new place.

Our specialists installed all pieces of the machinery at a new site and performed its cold start.

29 Jun 2016

Pod drives installed aboard Vsevolod Bobrov vessel

In July 2016 our Company (100 TONN MONTAZH) unloaded, shifted, lifted and set to final position two pod drives (manufactured by Steer Prop; 163 tons each) at the production site of Severnaya Verf dockyard in St.Petersburg.

To set the pod drives to final position, roll and trim must be created in confined space under the stern of the vessel. The works are complicated due to the presence of small and large propellers both installed on each pod drive. The works were accomplished in accordance with the approved schedule. It must be noted that this was the second project of pod drives installation, and the Customer again expressed his gratitude for our professionalism.

30 May 2016

Ventilation equipment lifted and arranged in Togliatti

In May 2016 our specialists (100 TONN MONTAZH) successfully shifted, lifted and arranged ventilation equipment from the Togliatti port to the territory of special economic zone Togliatti on request from OZON FARM company.

A special installation platform was designed and manufactured to lift the equipment to the second floor of a new factory building under construction. A truck crane was used for lifting the equipment onto the roof.